*** Please note, each row and course# listed below is a separate, complete course. ***
Rubber Compounding: Materials and Methods
Course# | Date | Time | Location |
---|---|---|---|
176-1205 | 06/05/2025 - 06/06/2025 | 8:00 AM - 4:00 PM | Microsoft Teams |
Online Registration
CEU's: 7.0
Instructor: Dr. Erol Sancaktar
Course Overview
This two-day course provides an intensive overview of rubber compounding for product performance. It is geared towards rubber compounders, rubber chemists, process engineers, product engineers, laboratory managers, R&D scientists, technical service representatives and material suppliers. The course covers Rubber/Elastomer Material Basics, Applications, Rheological Behavior and Characterization of Rubber/Elastomer Materials, Types of Mixing Process, Rubber Testing, Fillers (Particle Size and Shape}, Additives. Curatives, Extracted Ingredients and Crosslink Density, Pyrolyzed Biomass Fillers and their Effects on Mechanical and Electrical Properties, Novel Methods of Fatigue Testing for Understanding Payne and Mullins Effects, Residual Strength and Viscoelastic Effects, Application of Micro CT-Scan for Nondestructive Testing and Fiber/Cord Adhesion, Pull-out Testing.
Online Course Requirements
We want you to have a great experience participating in our remote (online) courses, and for that, you’ll need the right equipment and internet connection.
Minimum needs are:
- A broadband internet connection that has at least a 2 Mbps upload and download speed.
- A computer (PC or Mac) that can support the latest web browser versions.
- At least 4 GB of RAM and adequate hard drive space.
- A microphone and a speaker.
- International Students: For virtual (online) courses, an additional fee will be assessed to cover the cost of shipping the professional binder (presentation slides), to your address. The cost of international shipping can be significant.
For more information, visit our Online Course Requirements webpage.
Instructor Biography:
Dr. Erol Sancaktar received his Ph.D. (Eng. Mechanics) and M.S. (Mech. Eng.) degrees from Virginia Tech. He is a Fellow of ASME and has served as Chair of ASME Tech. Committee on Reliability Stress Analysis, and Failure Prevention (1997-2008, 2013-present). He served as Associate Editor for the ASME J. Mech. Design (1995-2006) and Medical Devices (2006-2013). He was a faculty member at the Mechanical Eng. Dept. at Clarkson University during 1978 to 1996 before joining Univ. Akron in 1996 as Professor of Polymer Eng. He was also appointed Professor of Mechanical Eng. in 2009. Dr. Sancaktar currently holds the title, Professor Emeritus at the University of Akron’s School of Polymer Science and Polymer Engineering (since August 2020). Prof. Sancaktar edited 25 books and Journal Special Issues, authored 111 refereed journal articles, 30 articles in books edited by others, including 2 chapters in ASM Engineered Materials Handbook, as well as two chapters in Handbook of Adhesion Technology by Springer. He delivered 244 technical presentations and has 4 patents. Dr. Sancaktar organized 30 Conferences.
Dr. Sancaktar served in 15 different Federal Government review panels and served as reviewer for numerous scientific research proposals, journal articles and books. He had over 18 consulting assignments, sabbatical and extended visits with various government agencies (i.e., NASA, U.S. Army), industrial establishments (Kendall Co., Chrysler Corp.), foundations and legal agencies, not counting one-day consulting/advising visits. Among these expert services was an over-billion-dollar case and expert witness testimony at the U.S. International Trade Commission (2017).
Prof. Sancaktar and co-workers obtained ~ $4M Research and Grant support with 56 projects during 1980-2022. These include 8 National Science Foundation grants (~ $1.1M and spanning over 25 years), 3 Teaching Grants and 20 projects sponsored by Industry.
Course Content Overview:
Section Titles:
Polymer Basics
Rubber/Elastomer Material Basics, Applications
Rubber Compounding Basics
Rubber/Elastomer Materials: Advantages and disadvantages; Uses; Blends/Alloys; Process Conditions: Natural Rubber, SBR, Polybutadiene, EPDM, Nitrile Rubber, HNBR, Butyl Rubber, Halobutyl Rubber, HIIR, Epichlorohydrin, CSM, Fluoroelastomer, FKM, Silicone Rubber, Polysulfide, Polyurethane Rubber Thermoplastic Elastomers, Thermoplastic Polyurethanes
Cellular/Foam Plastics
Rheological Behavior and Characterization of Rubber/Elastomer Materials
Types of Mixing Process
Extrusion, Injection Molding, Calendering, Compression Molding Basics
Rubber Testing
Fillers (Particle Size and Shape}/Additives/Curatives
Carbon Black: Common tests, ASTM D1765 Classification, ASTM Grades, Particle Size, Structure, Surface Activity, DBP Absorption
Effects of Carbon Black Properties on Processing and Cured Rubber Properties
Silica and Clay Fillers: Types of Silica and Clay, Advantages and Disadvantages
Pyrolyzed Biomass Fillers: Effect on Mechanical and Electrical Properties
Fatigue Testing: Novel Methods for Understanding Payne and Mullins Effects
S-N Behavior, Residual Strength, Viscoelastic Effects
Extracted Ingredients and Crosslink Density
Application of Micro CT-Scan for Nondestructive Testing
Fiber/Cord Adhesion, Pull-out Testing