*** Please note, each row and course# listed below is a separate, complete course. ***
Rubber Compounding and Process Troubleshooting
Course# | Date | Time | Location |
---|---|---|---|
183-1203 | 11/04/2025 - 11/04/2025 | 8:00 AM - 4:00 PM | Microsoft Teams |
Online Registration
CEU's: 0.8
Instructor: Dr. Erol Sancaktar
Course Overview
This 1-day course is intended for design engineers, process engineers, product engineers, rubber compounders, chemists, laboratory managers, R&D scientists, technical service representatives and material suppliers looking to expand their knowledge and skill set related to processing problems in mixing, extrusion, calendering and molding. The course presents the relevant statistics and methodologies for solving factory problems as well as going over case studies as examples of the topics covered. As such, the course covers crucial information for anyone in the rubber compounding field. It provides an in-depth look at: Process Monitoring, Basic Statistics, Skewness, Sensitivity Analysis, Knowledge-Based Modelling, Pareto Chart, Random Time Variations, Out-of-Control Processes, Statistical Process Control (SPC), Six Sigma Basics and Applications, Process Capability, Control Chart Experiments and Process Mapping, relevant to Rubber Compounding and Processing.
Online Course Requirements
We want you to have a great experience participating in our remote (online) courses, and for that, you’ll need the right equipment and internet connection.
Minimum needs are:
- A broadband internet connection that has at least a 2 Mbps upload and download speed.
- A computer (PC or Mac) that can support the latest web browser versions.
- At least 4 GB of RAM and adequate hard drive space.
- A microphone and a speaker.
- International Students: For virtual (online) courses, an additional fee will be assessed to cover the cost of shipping the professional binder (presentation slides), to your address. The cost of international shipping can be significant.
For more information, visit our Online Course Requirements webpage.
Instructor Biography:
Dr. Erol Sancaktar received his Ph.D. (Eng. Mechanics) and M.S. (Mech. Eng.) degrees from Virginia Tech. He is a Fellow of ASME and has served as Chair of ASME Tech. Committee on Reliability Stress Analysis, and Failure Prevention (1997-2008, 2013-present). He served as Associate Editor for the ASME J. Mech. Design (1995-2006) and Medical Devices (2006-2013). He was a faculty member at the Mechanical Eng. Dept. at Clarkson University during 1978 to 1996 before joining Univ. Akron in 1996 as Professor of Polymer Eng. He was also appointed Professor of Mechanical Eng. in 2009. Dr. Sancaktar currently holds the title, Professor Emeritus at the University of Akron’s School of Polymer Science and Polymer Engineering (since August 2020). Prof. Sancaktar edited 25 books and Journal Special Issues, authored 111 refereed journal articles, 30 articles in books edited by others, including 2 chapters in ASM Engineered Materials Handbook, as well as two chapters in Handbook of Adhesion Technology by Springer. He delivered 244 technical presentations and has 4 patents. Dr. Sancaktar organized 30 Conferences.
Dr. Sancaktar served in 15 different Federal Government review panels and served as reviewer for numerous scientific research proposals, journal articles and books. He had over 18 consulting assignments, sabbatical and extended visits with various government agencies (i.e., NASA, U.S. Army), industrial establishments (Kendall Co., Chrysler Corp.), foundations and legal agencies, not counting one-day consulting/advising visits. Among these expert services was an over-billion-dollar case and expert witness testimony at the U.S. International Trade Commission (2017).
Prof. Sancaktar and co-workers obtained ~ $4M Research and Grant support with 56 projects during 1980-2022. These include 8 National Science Foundation grants (~ $1.1M and spanning over 25 years), 3 Teaching Grants and 20 projects sponsored by Industry.
Course Content Overview:
Section Titles:
Tire Manufacture Basics
Compound Processability Basics
Rubberlike Elasticity: Molecular, Thermodynamic, Cure considerations
Rubber Testing: Rotational Viscometers, Mooney, Capillary, Extensional, Oscillating, MDR, RPA Rheometers
Fillers: Particle Size and Shape Effects
Carbon Black
Oils and Plasticizers
Silica and Clay
Calcium Carbonate and Titanium Dioxide
Curatives
Antidegradants, Flame Retardants and Tackifiers
Mixing
Green Strength, Tackiness, Stickiness, Mill Bagging, Back Rolling, Fouling
Rubber Product Processes: Extrusion, Injection Molding, Compression Molding, Calendering
Die Swell, Melt Fracture, Shear Thinning, Non-Fill, Porosity, Shrinkage, Backrinding, Blistering, Release
Process Monitoring
Basic Statistics
Skewness
Sensitivity Analysis
Knowledge-Based Modelling
Pareto Chart
Random Time Variation
Out-of-Control Process
Statistical Process Control (SPC)
Six Sigma
Process Capability
Control Chart Experiment Example
Mapping the Process