Rubber Technician Training - 4 Day Course
Course Number: AP3308
Date: 10/02/2017 - 10/05/2017
Time: 8:00 AM - 5:00 PM
Location: Akron Polymer Training Center, Akron, OH 44325-5404, U.S.A.
Cost: $2,000.00 USD
Instructor: Mr. Bob Seiple
The Rubber Technician Training Course is a beginning course for new rubber technicians, a beginning course for sales engineers and managers or a review course for seasoned rubber lab technicians. There are 16 hours of classroom instruction and 16 hours of focused lab testing.
The classroom instruction focuses on ASTM procedures for testing of elastomers and elastomer formulations. The subjects that will be covered will include:
- calculations used in the rubber lab,
- compound formulations
- density and specific gravity
- mixing schedules
- MDR and RPA testing
- Molding test sheets
- Properties of elastomers in tension
- Tear properties
- Hardness testing
- Stress relaxation
- DMA testing
- TGA testing
- DSC testing for Tg
The lab sessions will include testing that mirrors the classroom topics. Each individual will mix and test their compound for specific gravity, hardness, cure characterization using MDRs, tensile and tear properties, TGA, DSC and DMA. For the final 2 hours of the class, each student will report their values for each of the test performed in the lab session and there will be a discussion about how the test results trend with regard to the elastomer type and makeup.
Mr. Robert Seiple obtained a Masters in Polymer Science in 1984 at The University of Akron. He was the Assistant Manager of the Applied Polymer Research Center (APRC) at UA from 1984 till 1989 and the Manager of APRC from 1989 till 2011. During this time period, APRC performed over 10,000 projects for industry and government organizations. The projects focused on plastics and rubber technologies.
In 2008, Mr. Seiple became involved in a joint project between The University of Akron, Exxon Mobil and SABIC to develop a training institute in Saudi Arabia focused on rubber technology for rubber technicians. His tasks were to train Saudi Instructors and Lab Technicians at UA in rubber technology concepts, help to develop an appropriate training curriculum and to provide equipment specifications and to design the lab facilities at the new institute. In 2011, Mr. Seiple left his position as Manager of APRC to become fully engaged in the Saudi Arabian project.
Mr. Seiple has also been the instructor for the Rubber Technician Training Course (RTTC) for the past 20 years at the Akron Polymer Training Center. During this time period, he has presented his lecture this course to over 700 workforce training students.Click to view Course Outline
- Introduction and course overview.
- Definition of what makes a good lab technician. Production technician vs. research and development technician.
- Overview of safety issues in the lab
- Filler types. Brief discussion about carbon black types, silica, clay, other non-black fillers
- Recipe construction. How to set up an excel spreadsheet for mixing in the lab
- PHR definition and discussion
- Single pass vs. multiple passes.
- Order of addition. Chemical interactions and what to avoid in multi-step mixing.
- Calculation of density (specific gravity)
- Batch volume and fill factor discussion
- Batch calculations for different Banbury types
- Weighing of ingredients Scale types and resolution
- Weighing implements and containers. Bags, cartons, trays
- Lab Mixing
- Banbury mixing.
- Open mill mixing. Description, operation, maintenance
- Time in APTC lab. Demonstrate mixing and milling techniques to the group.
- Sample preparation for specimen preparation
- Specimen preparation for curing
- Curing specimens for different tests Test sheets for tensile, elongation, etc. ASTM D3182
- Specimens for tensile and tear testing. ASTM D412 and ASTM D624
- Specimens for compression set. ASTM D395
- Specimens for durometer. ASTM D2240
- Specimens for oven aging. ASTM D573
- Specimens for fluid aging. ASTM D471
- Testing Mooney viscosity / Mooney scorch. D1626
- MDR / ODR curemeter
- Physical testing. Tensile, elongation, modulus. D412
- Physical testing. Tear. D624 Band C
- Density. D297
- Durometer. D2240
- Compression Set. D395
- Air Aging. D573. D865